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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Butyl Rubber (IIR) Production

Butyl Rubber (IIR) Production

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Butyl Rubber (IIR) Production. Synthetic Rubber Manufacturing Industry

Butyl rubber (IIR), also called isobutylene-isoprene rubber, a synthetic rubber produced by copolymerizing isobutylene with small amounts of isoprene. Valued for its chemical inertness, impermeability to gases, and weather ability, butyl rubber is employed in the inner linings of automobile tires and in other specialty applications.

Butyl Rubber Applications

Butyl rubber is one of the most commonly used rubber materials used in the manufacturing of a wide range of industrial rubber products. The remarkable properties of butyl rubber like excellent impermeability/air retention and good flex properties, make it a key polymer for a wide range of technical rubber applications. For more information on this type of rubber, check out our section on Butyl Rubber. We present below the use of butyl rubber in various applications:

·         Automotive Tires

One of the most popular use of butyl rubber is in the making of automotive tires. The first commercial use of butyl rubber was seen in the tire inner tubes. Regular butyl provide excellent inflation pressure retention for truck, bicycle, industrial, agricultural and specialty tires. Butyl rubber is capable to produce more durable tubeless tires with the air retaining inner liner chemically bonded to the body of the tire.

·         Healthcare

The demands for elastomers are extremely high in the medical and pharmaceutical sectors. Butyl rubber is usually preferred as it ensures protection of sterile pharmaceutical products against external contamination during use and storage. Butyl rubbers are widely used in pharmaceutical rubber products, like closures, stoppers, caps, seals for infusion containers, injection vials, blood collection tubes and other pharmaceutical bottles. Pharmaceutical stoppers and seals in various shapes and sizes are made using butyl rubber, which provides high cleanliness and gas/moisture barrier in these.

·         Industrial Applications

The excellent properties of high damping, resistance to heat aging, resistance to ozone, and barrier properties make them perfect for manufacturing automotive vibration control, hoses and gaskets. Butyl rubbers are also used to improve formulations for conveyor belts, tank linings and condenser packaging.

·         Construction

Butyl rubber is also used in the construction industry. Using butyl rubbers, the weather ability of asphalt, contact cement and sealant tapes can be improved.

·         Adhesives

Use butyl rubbers to provide adhesive properties in tapes, valve cement, and flooring adhesives.

·         Consumer products

Butyl rubbers are used in ball bladders for sports goods and electrical appliance condenser packing. Excellent air retention properties make butyl rubber a major component in bladders used in the sporting goods industry. Similarly the low permeability and chemical inertness of butyl rubber makes it ideal to make condenser packing for electrical appliances. Butyl rubber is used for making the gum base in chewing gums.

Benefits

·         Low permeability to air, gases and moisture

·         Vibration damping

·         Low glass transition temperature

·         Low modulus elastomer

·         Low compression set

·         Resistance to aging and to weathering from atmospheric exposure

·         Wide vulcanization versatility

·         Fast cure rates

·         Processing safety: no nitrosamines or nitrosamines precursors

·         Broad range of durometer and tensile strength properties

·         Low filler content for specific gravity, cost-effective compounding

Halogenated Butyl Rubber

Halogenated butyl rubber extend the usefulness of butyl rubber by providing much higher curing rates and enabling co vulcanization with general purpose rubbers such as natural rubber and styrene butadiene rubber (SBR).

Halogenation of butyl rubber with bromine produces rubber which is particularly suitable for the tire industry, wherever low permeability to gases and liquids is required, e.g., tire inner liners, hoses, seals and membranes. It is also suitable for pharmaceutical stoppers and rubber articles needing good resistance to chemicals, weathering, and ozone, such as tank linings, conveyor belts, and protective clothing.

Market Outlook

Butyl rubber is a type of synthetic rubber mostly used in tires and tubes, as it possesses special properties such as permeability to gas, excellent resistance to heat, chemicals & ozone and high low-temperature flexibility. Other than tires and tubes, butyl rubber is also used in sealants, adhesives, protective clothes, pharmaceutical stoppers, closures, vials & tubes, electrical cables, hoses and shoe soles. The application of butyl rubber has increased lately. Among various areas of application for butyl rubber, tires and tubes is constant in its position as the dominating segment in the global market.

 Butyl rubber has emerged as the most suitable product for storing pharmaceutical products. The inherent properties of butyl rubber makes it an obvious choice for stoppers and seals that are used to provide high cleanliness and gas barriers. Increasing spending on pharmaceutical applications, primarily owing to increasing health consciousness and demand for a high level of cleanliness is expected to provide substantial growth opportunities in the global butyl rubber market.

The global butyl rubber market size was valued at USD 2.88 billion in 2016. Superior product properties in comparison to natural rubber, in terms of tear strength, aging, and heat resistance are anticipated to provide a positive scope for market growth over the forecast period.

The global butyl rubber market is anticipated to display considerable growth in the near future due to its rising demand for several applications. Typically, butyl rubber contains 98% polyisobutylene and 2% isoprene that are randomly spread in the polymer chain. Due to the exceptional product characteristics of butyl rubber, which includes excellent permeability to moisture and gases and outstanding heat resistance and ageing stability, they are preferred over conventional rubbers.

Butyl rubber is used in several end-user applications such as adhesive and automotive. The enhanced damping property of butyl rubber accounts for its huge demand in the tire industry. Furthermore, the increasing demand for butyl rubber in the manufacture of plastics is expected to propel this market in the coming years.

The growing demand for butyl rubber for damp proofing and roof repairing is expected to fuel the growth of this market in the coming years. In addition, the use of food grade butyl rubber in food applications is expected to propel demand.

Butyl rubber is used in the explosives industry for the manufacture of plastic explosives. The increasing demand for butyl rubber as a binding agent in explosives along with the rising demand for explosives from the mining industry will propel its demand over the forecast period. Furthermore, butyl rubber can be added to diesel fuel to withstand fouling of fuel injectors. Last but not the least, increasing environmental considerations for regulating hydrocarbon and particulate matter emissions is expected to fuel market growth.

The global butyl rubber market is majorly segmented on the basis of types, application, end users and region. Based on types butyl rubber the market is segmented into regular butyl rubber, chlorinated butyl rubber, brominated butyl rubber. Based on application of butyl rubber the market is segmented into adhesives, sealant for rubber roof repair, tubeless tire liners, medicine bottles, mechanical goods, and others. Based on end user butyl rubber the market is segmented into automotive industry, pharmaceutical industry, consumer products, rubber industries, construction industries, and others and based on region market is segmented into North America, Europe, APAC, Latin America, Middle East & Africa.

Indian Scenario

There is presently no production of butyl rubber in India. Indian demand for butyl rubber is met entirely by import.

 

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Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR